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Digital Twin for the Production

A Virtual Environment for an Optimized Development Process

In a glance


Today’s dynamic business environment leaves little room for failure in the development of new products.
Digital twins create a virtual environment to systematically optimize and accelerate development and test processes.
Using a systematic approach, T60 develops a tailored solution for your development process.
Together, we safeguard project success—through higher efficiency, greater agility and improved quality.

How did we miss this before production started?

– Common questions in complex development projects

The Challenge


One of the decisive success factors of a project is commissioning. Specifications are often not fully met or critical issues occur—resulting in costly consequences such as unexpected costs and delays. It becomes even more severe when issues are only detected after production start, causing significant losses.

How can you deliberately increase the likelihood of a successful commissioning?

A key lever lies in one of the seven principles of testing: early testing. With digital twins, meaningful tests can be carried out in a virtual environment during early development phases—long before real equipment is available.

By digitally modeling machines and processes, functions can be simulated, scenarios tested and potential sources of error identified early—saving time, reducing costs and minimizing risks.

Our approach


Starting with a deep dive into the project, T60 works with your team to develop a tailored solution. The goal is to make the digital twin usable early—and then systematically integrate it into your existing systems.

  • Project deep dive to define objectives on a sound basis, in close alignment with the project team

  • Concept and architecture development for the specific digital twin

  • Step-by-step implementation, starting with a pilot project and subsequent integration into existing processes

  • Training & coaching to embed the digital twin in the test strategy and development process

Conceptualization
Implementation
Integration

Most notable results


Optimized development

  • Faster and more efficient development and test iterations
  • Enables rapid adjustments and optimizations

Increased quality and reliability

  • Early detection of defects and issues
  • Accurate predictions of performance and potential failures

Higher efficiency and cost savings

  • Earlier (virtual) commissioning—even when the hardware is not yet available
  • Shorter commissioning times in the real plant
  • Efficient use of resources

From virtual representation to real-world solutions

Christian Eickhorn

Christian Eickhorn

Practice Lead Procurement & Supply Chain

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